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Worcester Bosch Return Manifold Sub Assembly — Part No. 87161064420 (Greenstar)
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Worcester Bosch Return Manifold — 87161064420
Restore reliable circulation and stop leaks on popular Worcester Greenstar boilers. This OEM return manifold sub-assembly (right-hand block) sits in the pump/hydraulic section and routes primary water back to the heat exchanger. Supplied with seals and fittings for a clean, leak-free install.
Why choose OEM
- Exact fit: Direct replacement for 87161064420 used across Greenstar CDi / Junior / Si / i and Classic ranges.
- Fully featured block: Integrates PRV port, sensor/turbine interfaces and service points for fast maintenance.
- Kit contents: Manifold body plus O-rings, clips and service tools where supplied (varies by batch).
Typical compatibility*
Greenstar CDi & CDi Classic (Combi/System), i, Junior, and Si families — including many 24–42 kW models. Always confirm by matching 87161064420 to your boiler’s exploded diagram.
Symptoms pointing to a faulty manifold
- Weeping/leaks from the manifold body or connections
- Intermittent hot water or heating due to poor flow
- PRV discharges caused by internal block damage
What’s in the box
- 1 × Return manifold sub-assembly (RH block) — Worcester 87161064420
- Seal/clip pack and small tool where included
Installation & safety
Isolate power and water, depressurise, then swap the assembly and renew all seals. Refill, bleed, and verify operation. Must be installed by a Gas Safe registered engineer.
*Model coverage varies by production run. Match by part number and your boiler’s parts list.
Returns
Returns are subject too a 50% re-stocking charge.
- Items installed/fitted without professional understanding IE Oftec/SafeGas Registered Installer certificates, invalidate any warranty of said item bought.. This is however is at the companies discretion.
- All products must be inspected within 24hrs. Goods are non-returnable after this period.
To be eligible for a return, your item must be unused and in the same condition that you received it. It must also be in the original packaging.
Several types of goods are exempt from being returned. Goods including but not limited to printed circuit boards, control boxes, chemicals, hazardous materials, flammable liquids or gases. Please ask if you are unsure if you can return your goods.
Some items are not returnable such as PCB Boards and Boilers if they are opened, There also will be a 25% Handling fee for All Items if accepted for return.
To complete your return, we require a receipt or proof of purchase.
Please do not send your purchase back to the manufacturer unless otherwise instructed by Spares Direct.
There are certain situations where only partial refunds are granted (if applicable)
Any item not in its original condition, is damaged or missing parts for reasons not due to manufacturer / supplier error
Any item that is returned more than 30 days after delivery
Refunds (if applicable)
Once your return is received and inspected, we will send you an email to notify you that we have received your returned item. We will also notify you of the approval or rejection of your refund.
If you are approved, then your refund will be processed, and a credit will automatically be applied to your credit card or original method of payment, within a certain amount of days.
Late or missing refunds (if applicable)
If you haven’t received a refund yet, first check your bank account again.
Then contact your credit card company, it may take some time before your refund is officially posted.
Next contact your bank. There is often some processing time before a refund is posted.
If you’ve done all of this and you still have not received your refund, please contact us at info@sparesdirect.ie
Sale items (if applicable)
Only regular priced items may be refunded, unfortunately sale items cannot be refunded.
Exchanges (if applicable)
We only replace items if they are defective or damaged. If you need to exchange it for the same item, send us an email at info@sparesdirect.ie and send your item to: Unit 5 Dargan Industrial Park, 62 Dargan Crescent, Belfast BT3 9JP.
Unwanted goods or Failed deliveries of items bought
If for any reason you order from us and the item has been shipped, but you no longer wish to have the item, the goods should be returned to us at the consumers cost. The price of goods will be refunded upon delivery/inspection (please note carriage cost will NOT be refunded. This also applies to missed deliveries/collection of goods from currier depot.
Shipping
To return your product, you should mail your product to: Unit 5 Dargan Industrial Park, 62 Dargan Crescent, Belfast BT3 9JP.
You will be responsible for paying for your own shipping costs for returning your item. Shipping costs are non-refundable. If you receive a refund, the cost of return shipping will be deducted from your refund.
Depending on where you live, the time it may take for your exchanged product to reach you, may vary.
If you are shipping an item over £50, you should consider using a trackable shipping service or purchasing shipping insurance. We don’t guarantee that we will receive your returned item.
Worcester Bosch Return Manifold — 87161064420
Restore reliable circulation and stop leaks on popular Worcester Greenstar boilers. This OEM return manifold sub-assembly (right-hand block) sits in the pump/hydraulic section and routes primary water back to the heat exchanger. Supplied with seals and fittings for a clean, leak-free install.
Why choose OEM
- Exact fit: Direct replacement for 87161064420 used across Greenstar CDi / Junior / Si / i and Classic ranges.
- Fully featured block: Integrates PRV port, sensor/turbine interfaces and service points for fast maintenance.
- Kit contents: Manifold body plus O-rings, clips and service tools where supplied (varies by batch).
Typical compatibility*
Greenstar CDi & CDi Classic (Combi/System), i, Junior, and Si families — including many 24–42 kW models. Always confirm by matching 87161064420 to your boiler’s exploded diagram.
Symptoms pointing to a faulty manifold
- Weeping/leaks from the manifold body or connections
- Intermittent hot water or heating due to poor flow
- PRV discharges caused by internal block damage
What’s in the box
- 1 × Return manifold sub-assembly (RH block) — Worcester 87161064420
- Seal/clip pack and small tool where included
Installation & safety
Isolate power and water, depressurise, then swap the assembly and renew all seals. Refill, bleed, and verify operation. Must be installed by a Gas Safe registered engineer.
*Model coverage varies by production run. Match by part number and your boiler’s parts list.
Returns
Returns are subject too a 50% re-stocking charge.
- Items installed/fitted without professional understanding IE Oftec/SafeGas Registered Installer certificates, invalidate any warranty of said item bought.. This is however is at the companies discretion.
- All products must be inspected within 24hrs. Goods are non-returnable after this period.
To be eligible for a return, your item must be unused and in the same condition that you received it. It must also be in the original packaging.
Several types of goods are exempt from being returned. Goods including but not limited to printed circuit boards, control boxes, chemicals, hazardous materials, flammable liquids or gases. Please ask if you are unsure if you can return your goods.
Some items are not returnable such as PCB Boards and Boilers if they are opened, There also will be a 25% Handling fee for All Items if accepted for return.
To complete your return, we require a receipt or proof of purchase.
Please do not send your purchase back to the manufacturer unless otherwise instructed by Spares Direct.
There are certain situations where only partial refunds are granted (if applicable)
Any item not in its original condition, is damaged or missing parts for reasons not due to manufacturer / supplier error
Any item that is returned more than 30 days after delivery
Refunds (if applicable)
Once your return is received and inspected, we will send you an email to notify you that we have received your returned item. We will also notify you of the approval or rejection of your refund.
If you are approved, then your refund will be processed, and a credit will automatically be applied to your credit card or original method of payment, within a certain amount of days.
Late or missing refunds (if applicable)
If you haven’t received a refund yet, first check your bank account again.
Then contact your credit card company, it may take some time before your refund is officially posted.
Next contact your bank. There is often some processing time before a refund is posted.
If you’ve done all of this and you still have not received your refund, please contact us at info@sparesdirect.ie
Sale items (if applicable)
Only regular priced items may be refunded, unfortunately sale items cannot be refunded.
Exchanges (if applicable)
We only replace items if they are defective or damaged. If you need to exchange it for the same item, send us an email at info@sparesdirect.ie and send your item to: Unit 5 Dargan Industrial Park, 62 Dargan Crescent, Belfast BT3 9JP.
Unwanted goods or Failed deliveries of items bought
If for any reason you order from us and the item has been shipped, but you no longer wish to have the item, the goods should be returned to us at the consumers cost. The price of goods will be refunded upon delivery/inspection (please note carriage cost will NOT be refunded. This also applies to missed deliveries/collection of goods from currier depot.
Shipping
To return your product, you should mail your product to: Unit 5 Dargan Industrial Park, 62 Dargan Crescent, Belfast BT3 9JP.
You will be responsible for paying for your own shipping costs for returning your item. Shipping costs are non-refundable. If you receive a refund, the cost of return shipping will be deducted from your refund.
Depending on where you live, the time it may take for your exchanged product to reach you, may vary.
If you are shipping an item over £50, you should consider using a trackable shipping service or purchasing shipping insurance. We don’t guarantee that we will receive your returned item.
Rückerstattungsrichtlinien
Returns
Returns are subject too a 50% re-stocking charge.
- Items installed/fitted without professional understanding IE Oftec/SafeGas Registered Installer certificates, invalidate any warranty of said item bought.. This is however is at the companies discretion.
- All products must be inspected within 24hrs. Goods are non-returnable after this period.
To be eligible for a return, your item must be unused and in the same condition that you received it. It must also be in the original packaging.
Several types of goods are exempt from being returned. Goods including but not limited to printed circuit boards, control boxes, chemicals, hazardous materials, flammable liquids or gases. Please ask if you are unsure if you can return your goods.
Some items are not returnable such as PCB Boards and Boilers if they are opened, There also will be a 25% Handling fee for All Items if accepted for return.
To complete your return, we require a receipt or proof of purchase.
Please do not send your purchase back to the manufacturer unless otherwise instructed by Spares Direct.
There are certain situations where only partial refunds are granted (if applicable)
Any item not in its original condition, is damaged or missing parts for reasons not due to manufacturer / supplier error
Any item that is returned more than 30 days after delivery
Refunds (if applicable)
Once your return is received and inspected, we will send you an email to notify you that we have received your returned item. We will also notify you of the approval or rejection of your refund.
If you are approved, then your refund will be processed, and a credit will automatically be applied to your credit card or original method of payment, within a certain amount of days.
Late or missing refunds (if applicable)
If you haven’t received a refund yet, first check your bank account again.
Then contact your credit card company, it may take some time before your refund is officially posted.
Next contact your bank. There is often some processing time before a refund is posted.
If you’ve done all of this and you still have not received your refund, please contact us at info@sparesdirect.ie
Sale items (if applicable)
Only regular priced items may be refunded, unfortunately sale items cannot be refunded.
Exchanges (if applicable)
We only replace items if they are defective or damaged. If you need to exchange it for the same item, send us an email at info@sparesdirect.ie and send your item to: Unit 5 Dargan Industrial Park, 62 Dargan Crescent, Belfast BT3 9JP.
Unwanted goods or Failed deliveries of items bought
If for any reason you order from us and the item has been shipped, but you no longer wish to have the item, the goods should be returned to us at the consumers cost. The price of goods will be refunded upon delivery/inspection (please note carriage cost will NOT be refunded. This also applies to missed deliveries/collection of goods from currier depot.
Shipping
To return your product, you should mail your product to: Unit 5 Dargan Industrial Park, 62 Dargan Crescent, Belfast BT3 9JP.
You will be responsible for paying for your own shipping costs for returning your item. Shipping costs are non-refundable. If you receive a refund, the cost of return shipping will be deducted from your refund.
Depending on where you live, the time it may take for your exchanged product to reach you, may vary.
If you are shipping an item over £50, you should consider using a trackable shipping service or purchasing shipping insurance. We don’t guarantee that we will receive your returned item.