Worcester Bosch Return Manifold 87161064420 for Greenstar Boilers

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Worcester Bosch Return Manifold Sub Assembly 87161064420

The Worcester Bosch Return Manifold 87161064420 is a genuine OEM replacement manifold sub-assembly designed for selected Worcester Greenstar boilers. Also known as the right-hand return block, this component sits within the boiler’s hydraulic and pump section, helping route return water back through the appliance for reliable heating and hot water operation.

This Worcester return manifold is suitable for a wide range of Greenstar models, including selected CDi, CDi Classic, Junior, Si and i System boilers. It is commonly replaced when the original manifold is leaking, damaged, blocked or causing flow-related performance issues.

Key Features

  • Genuine Worcester Bosch boiler spare part
  • Manufacturer part number: 87161064420
  • GTIN / EAN: 4010009876069
  • Return manifold sub-assembly / right-hand block
  • Designed for selected Worcester Greenstar boilers
  • Helps route primary return water through the boiler hydraulic section
  • Suitable for Greenstar CDi, Junior, Si, i System and Classic ranges
  • Supplied with seals, clips or fittings where included by manufacturer batch
  • Ideal for boiler service, repair and leak replacement work

Compatible Boiler Ranges

  • Worcester Greenstar CDi
  • Worcester Greenstar CDi Classic
  • Worcester Greenstar i System
  • Worcester Greenstar i Junior
  • Worcester Greenstar Si
  • Selected Worcester Greenstar LPG models

Example Compatible Models

  • Worcester Greenstar 30 CDi System
  • Worcester Greenstar Combi 25-40 CDi
  • Worcester Greenstar Combi 27-37 CDi HE
  • Worcester Greenstar 29-38 CDi Classic
  • Worcester Greenstar 29-42 CDi Classic ErP
  • Worcester Greenstar 12-24 i System
  • Worcester Greenstar 24-28 i Junior HE
  • Worcester Greenstar 25-28 Si

Product Specification

Brand Worcester Bosch
Product Type Return Manifold Sub Assembly
Manufacturer Part Number 87161064420
GTIN / Barcode 4010009876069
Position Right-hand return manifold / hydraulic block
Application Primary water return flow and boiler hydraulic circulation
Compatible Boiler Ranges Greenstar CDi, CDi Classic, Junior, Si and i System models
Condition New replacement boiler spare

Common Signs of a Faulty Return Manifold

  • Leaks or weeping from the manifold body or connections
  • Visible cracks, wear or damage to the hydraulic block
  • Poor flow through the boiler hydraulic section
  • Pressure or circulation issues linked to the return assembly
  • Service engineer diagnosis requiring manifold replacement

Installation Note

Before ordering, always check your boiler model, GC number, appliance serial number and exploded parts diagram to confirm compatibility with 87161064420. Some installations may require different supplied bungs, seals or connections depending on the boiler range.

Important: boiler spares should only be fitted by a Gas Safe registered engineer or suitably qualified heating professional. The appliance must be isolated, drained, re-sealed, refilled, bled and tested correctly after installation.

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